John Deere Series 300 - 3029 - 4039 - 4045 - 6059 - 6068 Diesel Engine Operators Manual

Operators and Maintenance Manual

John Deere Series 300 3029, 4039, 4045, 6059 and 6068 OEM Diesel Engine

123 pages
Language: English

You will receive the downloadlink of the digital manual (pdf) in your email account after your payment

Contents:

Record Keeping
Engine Serial Number Plate
Record Engine Serial Number
Engine Option Codes
Record PTO Serial Number
Record Fuel Injection Pump Model Number

Safety  
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Bypass Starting
Handle Fuel Safety - Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safety
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safety
Stay Clear of Rotating Drivelines
Practice Safe Maintenance
Work in Ventilated Area
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Cooling System Safety
Dispose of Waste Properly

Fuels, Lubricants, and Coolant
Diesel Fuel
Diesel Fuel Storage
Filling Fuel Tank
Minimizing the Effect of Cold Weather on Diesel Engines
Engine Break-in Oil  
Engine Oil  
OILSCAN and COOLSCAN
Alternative and Synthetic Lubricants
Grease
Lubricant Storage
Engine Coolant Requirements
Recommended Engine Coolant
Engine Coolant Specifications
Replenishing Supplemental Coolant Additives Between Coolant Changes
Disposing of Coolant

Engine Operating Guidelines
Instrument (Gauge) Panel  
Break-In Service  
Daily Prestarting Checks
Auxiliary Gear Drive Limitations
Standby Power Units  
Starting the Engine
Cold Weather Operation
Warming Engine
Changing Engine Speed-Standard (Mechanical) Governor  
Idling Engine
Stopping the Engine
Using A Booster Battery or Charger

Lubrication and Maintenance
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart

Lubrication and Maintenance / 100 Hour
Lubricate PTO Clutch Shaft Bearings
Service Fire Extinguisher  

Lubrication and Maintenance / 250 Hour
Service Battery
Change Engine Oil and Filter
Fan and Alternator Belts Tension or Replacement
Check PTO Clutch Adjustment

Lubrication and Maintenance / 400 Hour
Check and Adjust Engine Valve Clearance

Lubrication and Maintenance / 600 Hr / 1-Yr
Lubricating PTO Clutch Internal Levers and Linkage
Clean Crankcase Vent Tube
Check Air Intake Hoses
Replace Fuel Filter Element
Check Effectiveness of Coolant Solution
Replace Air Cleaner Elements
Check Air Intake System
Check Cooling System  

Lubrication and Maintenance / 1200 Hr / 2-Yr
Check and Adjust Engine Speeds
Adjust Variable Speed on Generator Set Engines
Adjust Engine Valve Clearance
Check Fuel Injection System
Inspect Turbocharger  
Check Crankshaft Vibration Damper
Flush Cooling System and Replace Thermostats
Pressure Test Cooling System and Radiator Cap
Perform Engine Tune-Up

Service / As Required
Additional Service Information
Do Not Modify Fuel System  
Bleed the Fuel System  
Checking Coolant Level
Adding Coolant  
Remove and Inspect Air Cleaner Elements
Cleaning Primary Filter Element
Washing Primary Filter Element
Inspecting Primary Filter Element  
Element Storage
Replace Fan and Alternator Belts
Power Take-Off (PTO) Clutch
Check Instrument (Gauge) Panel Fuses

Troubleshooting
General Troubleshooting Information
Engine Wiring Diagram Legend
Wiring Diagram-North American Series 300 Engines
Engine Wiring Diagram Legend
Wiring Diagram-European (Saran) Series 300 Engines
Diagnosing Engine Malfunctions  
Diagnosing Electrical System Malfunctions  

Storage
Use AR41785 Engine Storage Kit
Storing the Engine
Removing Engine From Storage

Specifications
General OEM Engine Specifications
Fuel Injection Pump Specifications
Engine Crankcase Oil Fill Quantities  
Unified Inch Bolt and Cap Screw Torque Values  
Metric Bolt and Cap Screw Torque Values

Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily (Prestarting) Service
100 Hour Service
250 Hour Service
400 Hour Service
600 Hour / 1-Year Service
1200 Hour / 2-Year Service
Service As Required

Index