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Deutz Fahr Agrotron 106 - 110 - 115 - 120 - 135 - 150 - 165 MK3 Workshop Manual

Deutz Fahr Agrotron 106 - 110 - 115 - 120 - 135 - 150 - 165 MK3 Workshop Manual
Deutz Fahr Agrotron 106 - 110 - 115 - 120 - 135 - 150 - 165 MK3 Workshop Manual
Brand: Deutz
Product Code: dfwp27
Availability: In Stock
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Workshop Manual

Deutz Fahr Agrotron 106 MK3
Deutz Fahr Agrotron 110 MK3

Deutz Fahr Agrotron 115 MK3
Deutz Fahr Agrotron 120 MK3
Deutz Fahr Agrotron 135 MK3

Deutz Fahr Agrotron 150 MK3
Deutz Fahr Agrotron 165 MK3


696 pages
Language: 
English or German / French / Spanish / Italian / Portuguese

You will receive the downloadlink of the digital manual (pdf) in your email account after your payment


Contents:

 

1. TRANSMISSION
• INTRODUCTION
• 1.1 TRANSMISSION (Power Shift version)
• • 1.1.1 MAIN COMPONENTS
• • 1.1.2 TRANSMISSION HYDRAULIC SYSTEM
• • 1.1.3 GEARBOX
• • GEARBOX COMPONENTS
• • 1.1.4 MAIN CLUTCH
• • 1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
• • 1.1.6 CLUTCH ENGAGEMENT AND SOLENOID
VALVE OPERATION SCHEMATIC
• • 1.1.7 TRANSMISSION ELECTRONIC
SYSTEM SCHEMATIC
• 1.2 TRANSMISSION (Power Shuttle version)
• • 1.1.1 MAIN COMPONENTS
• • 1.1.2 TRANSMISSION HYDRAULIC SYSTEM
• • 1.2.3 GEARBOX
• • GEARBOX COMPONENTS
• • 1.2.4 MAIN CLUTCH
• • 1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
• • 1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
• • 1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
• 1.3 REAR AXLE
• 1.4 REAR PTO

2. BRAKING SYSTEM
• 2.1 BRAKE MASTER CYLINDER
• 2.2 BRAKE
• 2.3 TRAILER BRAKING SYSTEM
• • 2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
• • 2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
• • 2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
• • 2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
• • COMPRESSOR
• • PRESSURE LIMITING VALVE
• • CAB SUSPENSION FEED VALVE
• • TRAILER BRAKING VALVE (2-WAY)
• • TRAILER BRAKING VALVE (1-WAY)

3. HYDRAULIC FRONT AXLE SUSPENSION
• 3.1 FRONT SUSPENSION CONTROL VALVE

4. FRONT AXLE
• 4.1 HUB CARRIER AND FINAL REDUCTION UNIT
• 4.2 DIFFERENTIAL

5. HYDRAULIC SYSTEM
• HYDRAULIC SYSTEM (106-115 CV models) (CCLS version)
• HYDRAULIC SYSTEM (120-165 CV models) (CCLS version)
• HYDRAULIC SYSTEM (106-115 CV models) (LS version)
• HYDRAULIC SYSTEM (120-165 CV models) (LS version)
• 5.1 VARIABLE DISPLACEMENT PUMP
• • 5.1.1 BOOST PUMP
• • 5.1.2 HYDRAULIC PUMP
• • 5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
• 5.2 HYDRAULIC SERVICES GEAR PUMP (106-115 CV models)
• 5.3 STEERING GEAR PUMP (106-115 CV models)
• 5.4 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING (120-165 CV models)
• 5.5 PRIORITY VALVE
• 5.6 AUXILIARY SERVICES CONTROL VALVE
• • 5.6.1 TYPES OF CONTROL VALVE WITH FIXED DISPLACEMENT PUMP (CCLS)
• • 5.6.2 TYPES OF CONTROL VALVE WITH VARIABLE DISPLACEMENT PUMP (LS)
• • 5.6.3 SERVICES CONTROL SECTION
• • 5.6.4 DESCRIPTIONS OF COMPONENTS
• • 5.6.5 INLET MANIFOLD (CC version)
• • 5.6.6 LIFT CONTROL VALVE SECTION


OPERATOR’S MANUAL SERDIA (LEVEL III)
• 1. ENTRY AND COMMUNICATION
• • 1.1 OVERVIEW
• • 1.2 ORDERING
• • 1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
• • 1.4 USER LEVEL, ACCESS AUTHORIZATION
• • 1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
• • 1.6 PROGRAM START
• • 1.7 OFFLINE MODE
• • 1.8 WORKING WITH THE PROGRAM
• • 1.9 PRINT (OUTPUT)
• • 1.10 PROTOCOL (PROTOKOLL)
• • 1.11 END COMMUNICATION
• 2. ECU SELECTION
• • 2.1 GENERAL
• • 2.2 RECOGNITION OF ECUS
• • 2.3 IDENTIFICATION DATA
• 3. MEASURED VALUES
• • 3.1 ACTUAL MEASURED VALUES (GENERAL)
• • 3.2 RAM VALUES
• • 3.3 DATA LOGGER (ONLY EMS)
• • 3.4 INPUT/OUTPUT ASSIGNMENT
• • 3.5 CAN-Status
• • 3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:
• 4. PARAMETERS
• • 4.1 CONFIGURATION
• • 4.2 OVERALL PROGRAMMING
• • 4.3 CALIBRATION
• 5. ERROR MEMORY
• • 5.1 GENERAL
• 6. FUNCTION TEST
• • 6.1 GENERAL
• 7. EXTRAS
• • 7.1 MAXIMUM VEHICLE SPEED
• • 7.2 LOGISTIC DATA
• • 7.3 LOAD SPECTRUM (ONLY EMS)
• • 7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)
• • 7.5 OVERRIDE MEMORY (ONLY EMS)
• 8 WHAT SHOULD YOU DO IF ...?
• • 8.1 SERDIA IN GENERAL
• • 8.2 EMR
• 9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1
• • 9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98
• • 9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS
• • 9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET
• • 9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)
• • 9.5 UPGRADES IN "PARAMETER SETTING/ CONFIGURATION“

OPERATOR’S MANUAL EDS
(Electronic Diagnosis System)
• 1. GENERAL INTRODUCTION
• • 1.1 FUNCTIONAL SCOPE
• • 1.2 HARDWARE REQUIREMENTS
• • 1.3 STARTING AND TERMINATING OF THE EDS PROGRAM
• 2. TRANSMISSION DIAGNOSIS
• • 2.1 THE MAIN MENU
• • 2.2 ONLINE HELP
• 3. POWER-SHIFT DIAGNOSISPROGRAMM DEST 38
• • 3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 38
• • 3.2 DEST 38 PROGRAM DESCRIPTION
• • 3.3 Error codes POWERSHIFT /DEST 38
• • 3.4 ERROR CODE LIST WITH DESCRIPTION
• • OTHER INFORMATIONS
• • 3.5 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
• • 3.6 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
• • 3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
• • 3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
• • 3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7300
• • 3.10 ERROR ANALYSIS
• 4. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45 .....97
• • 4.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45
• • 4.2 DEST 45 PROGRAM DESCRIPTION
• • 4.3 ERROR CODES POWER-SHUTTLE /DEST 45
• • 4.4 DISPLAY POWERSHUTTLE
• • 4.5 ERROR CODE LIST WITH DESCRIPTION
• • 4.6 OTHER INFORMATIONS
• • 4.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
• • 4.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
• • 4.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
• • 4.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
• • 4.11 ERROR ANALYSIS
• 5. AGROTRONIC-HD + ASM
• • 5.1 PROGRAM DESCRIPTION
• • 5.2 ERROR CODES OF THE AGROTRONIC-HD
• 6. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
• • 6.1 PROGRAM DESCRIPTION
• • 6.2 CONSTANT VALUES FOR INFOCENTER
• 7. PREPARATIONS FOR DIAGNOSIS OF THE SPRING-SUSPENDED FRONT AXLE
• • 7.1 PROGRAM DESCRIPTION
• • 7.2 PIN ASSIGNMENT OF THE ELECTRONIC BOX “SPRING-SUSPENDED FRONT AXLE ”
• • 7.3 ERROR CODES


METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING ON THE TRACTOR BODY
PUMP SIDE SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE
DETAIL OF PUMP SIDE SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE
UPPER SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE
PUMP SIDE SYSTEMS AND WIRING (LS VERSION)
UPPER SYSTEMS AND WIRING (LS VERSION)
SYSTEMS AND SUPPLEMENTARY HYDRAULIC COUPLERS (LS VERSION)
ENGINE HOOD AND LAMP ASSEMBLIES
• Removal and adjustment
• Refitting
CAB ACCESS STEPS
• Removal and refitting
BATTERY
• Removal
• Refitting
AIR RESERVOIR AND BATTERY SUPPORT
(For versions with air trailer braking only)
• Removal and refitting
STARTER MOTOR
• Removal and refitting
ALTERNATOR
• Removal and refitting
ALTERNATOR DRIVEBELT
• Renewal and tensioning
AIR COMPRESSOR
• Removal
• Refitting
TRAILER PARKING AND SERVICE AIR BRAKE
CONTROL VALVES
• Removal
• Refitting
PRESSURE TRANSDUCER (Versions with air braking)
• Removal and refitting
AIR PRESSURE REGULATING/REDUCTION VALVE FOR CAB LIFTING
• Removal and refitting
TRAILER AIR BRAKES COUPLING VALVE
• Removal and renewal
AIR CONDITIONING SYSTEM
• Operation
• Maintenance
COMPRESSOR DRIVEBELT
• Tensioning
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
• Removal
• Refitting
RECEIVER-DRIER – (106-150 CV models)
• Removal and refitting
RECEIVER-DRIER – (165 CV model)
• Removal and refitting
CONDENSER COOLING FAN (165 CV model)
• Removal
• Refitting
CONDENSER ASSEMBLY (106-150 CV models)
• Removal
• Refitting
GEARBOX OIL/FUEL COOLERS – (106-150 CV models)
• Removal
• Refitting
GEARBOX OIL/FUEL COOLERS (165 CV model)
• Removal
• Refitting
RADIATOR (106-150 CV models)
• Removal
• Refitting
RADIATOR (165 CV model)
• Removal
• Refitting
EXPANSION TANK
• Removal and refitting FAN (106-150 CV models)
• Removal
• Refitting
FAN (165 CV model)
• Removal
• Refitting
COMPLETE RADIATOR/COOLERS ASSEMBLY
• Removal
• Refitting
FRONT PTO FLEXIBLE COUPLING
• Renewal
• Refitting
TURBOCHARGER
• Removal
• Refitting
ENGINE AIR INLET PIPE
• Disassembly
• Refitting
AIR CLEANER
• Removal
• Refitting
EXHAUST PIPE
• Removal and refitting
SILENCER
• Removal and refitting 4WD PROPELLER SHAFT (Version with front suspension)
• Removal
• Refitting
BRAKE CYLINDERS
• Removal
• Refitting
BLEEDING THE BRAKING SYSTEM
BRAKE LIGHT SWITCHES
• Adjustment
POWER STEERING
• Testing and removal
POWER STEERING UNIT SEALS
• Removal and renewal
FRONT WHEELS
• Removal and refitting
FRONT FENDERS
• Removal and refitting
REAR WHEELS
• Removal and refitting
LIFT VALVE BLOCK
• Removal and refitting
FRONT LIFT CYLINDERS
• Removal
• Refitting
FRONT LIFT ASSEMBLY
• Removal
• Refitting
FRONT PTO ASSEMBLY
• Removal and refitting
FRONT SUSPENSION CYLINDERS (Where fitted)
• Removal
• Refitting
• Disassembly and assembly
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)
• Removal
• Refitting
FRONT SUSPENSION SOLENOID VALVES
• Removal and refitting
FRONT SUSPENSION POSITION SENSOR
• Removal and positioning
REINFORCING SIDE MEMBERS (Versions with front lift only)
• Removal and refitting
FRONT CARRIER (Versions with front suspension)
• Removal and refitting
ACCELERATOR POTENTIOMETER
• Renewal and testing
FUEL TANK
• Removal
• Refitting
TESTING THE AUXILIARY SERVICES PUMPS
HYDRAULIC SERVICES GEAR PUMP (106-115 CV models) (CC version)
• Removal
• Refitting
GEAR PUMP ASSEMBLY (120-165 CV models) (CC version)
• Removal
• Refitting
VARIABLE DISPLACEMENT PUMP (106-165 CV models) (LS version)
• Removal
• Refitting
POWER STEERING PUMP (106-115 CV models) (CC version)
• Removal and refitting 
PRIORITY VALVE (106 - 115 CV models)
• Removal and refitting
PRIORITY VALVE (120-165 CV models) (Versions with variable displacement pump)
• Removal and refitting
CREEPER ENGAGEMENT LEVER
• Removal and refitting
CONTROL VALVE ASSEMBLIES (CC version)
• Removal
• Refitting
CONTROL VALVE ASSEMBLIES (LS version)
• Removal
• Refitting
AUXILIARY CONTROL VALVES BLOCK
• Disassembly
• Assembly
LIFT CYLINDERS
• Removal
• Refitting
• Disassembly
LIFT POSITION SENSOR
• Testing
• Renewal
LIFT DRAFT SENSOR
• Removal and refitting
DRIVER'S SEAT
• Removal and refitting
STEERING WHEEL, STEERING COLUMN SWITCH UNIT, INSTRUMENT PANEL
• Removal
• Refitting
STEERING COLUMN SWITCH UNIT AND SHUTTLE CONTROL
• Renewal
• Assembly
CENTRE CONSOLE AND SHROUD
• Removal
• Refitting
RIGHT-HAND CONSOLE
• Removal
• Refitting
LEFT-HAND CONSOLE
• Removal
• Refitting
LIFT, FRONT SUSPENSION AND TRANSMISSION ECUs
• Removal
• Refitting
FUSE AND RELAY BOARD
• Removal
• Refitting
ENGINE ECU
• Removal and refitting
CLUTCH PEDAL AND RELATED DEVICES (Power Shift version)
CLUTCH PEDAL AND RELATED DEVICES (Power Shuttle version)
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO
• Removal
• Refitting
PTO ENGAGEMENT AND SPEED SELECTION CONTROL CABLES
• Renewal
AUXILIARY SERVICE VALVE CONTROL CABLES
• Renewal
• Refitting
ADJUSTMENT OF THE PARKING BRAKE MICROSWITCH
CLIMATE CONTROL PANEL
• Removal and refitting
RENEWAL OF THE HEATER VALVE
CAB HEATER MATRIX
• Removal
• Refitting
AIR CONDITIONING EVAPORATOR
• Removal
• Refitting
RIGHT AIR CONDITIONING FAN
• Removal and refitting
LEFT AIR CONDITIONING FAN
• Removal and refitting
ADJUSTMENT OF THE PARKING BRAKES
RENEWAL OF THE BOWDEN CABLE FOR THE CAB DOOR LATCH
TRAILER BRAKING AIR PRESSURE GAUGE
• Removal and refitting
POWERSHIFT - POWERSHUTTLE STATUS DISPLAY
• Removal and refitting
CAB
• Removal
• Refitting
ENGINE – TRANSMISSION
• Separation
• Reconnection


THE STRUCTURE OF THE UNIT 1
HOW TO CONSULT THE UNIT 2

1. INTRODUCTION
• 1.1 LIST OF WIRING HARNESSES
• 1.2 DEFINITION OF COMPONENTS AND SYMBOLS
• 1.3 GENERAL RULES
• 1.4 DIAGNOSTIC INSTRUMENTS
• 1.5 WIRE COLOUR CODES

2. INDICES
• 2.1 COMPONENT DESCRIPTION INDEX
• 2.2 COMPONENT CODE INDEX
• 2.3 CONNECTOR INDEX

3. COMPONENTS
• 3.1 CONNECTOR LAYOUTS
• 3.2 COMPONENT TECHNICAL DATA
• 3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

4. SYSTEMS
• 4.1 GROUND POINTS
• 4.2 ENGINE START
• 4.3 PREHEATING
• 4.4 ELECTRICAL ENGINE CONTROL
• 4.5 LIGHTS - LIGHT SELECTOR SWITCH
• 4.6 CAB ACCESSORY
• 4.7 WORKING LIGHTS
• 4.8 WINDSCREEN WIPER
• 4.9 INFOCENTER
• 4.10 ELECTRICAL POWER SUPPLY
• 4.11 AUTORADIO - CB
• 4.12 AIR CONDITIONING - HEATING FAN
• 4.13 BRAKES
• 4.14 TRAILER BRAKES
• 4.15 FRONT AXLE SUSPENSION
• 4.16 POWER SHUTTLE TRANSMISSION
• 4.17 POWER SHIFT TRANSMISSION
• 4.18 ASM - 4WD - DIFFERENTIAL
• 4.19 REAR LIFTER
• 4.20 FRONT AND REAR PTO
• 4.21 CLEANFIX

5. PLANIMETRY, WIRING DIAGRAM AND CONNECTORS LOCATION 69
• INTERNAL COMBUSTION ENGINE WIRING (120-165 CV)
• INTERNAL COMBUSTION ENGINE WIRING (120–165 CV)
• ENGINE WIRING (106–115 CV) (1/2)
• ENGINE WIRING (106–115 CV) (2/2)
• ENGINE WIRING (120–165 CV) (1/2)
• ENGINE WIRING (120–165 CV) (2/2)
• CLUTCH SENSOR WIRING
• CLEAN FIX WIRING
• SUPPLEMENTARY AIR CONDITIONING FAN WIRING
• TRANSMISSION WIRING (1/2)
• TRANSMISSION WIRING (2/2)
• HYDRAULIC AND AIR TRAILER BRAKING WIRING (ITALY)
• AIR TRAILER BRAKING WIRING
• FRONT SUSPENSION CONTROL UNIT (CAB) WIRING
• CAB POWER SUPPLY WIRING
• CAB LINE FRONT SUSPENSION WIRING
• NUMBER PLATE LIGHT WIRING
• NUMBER PLATE LIGHT WIRING
• NUMBER PLATE LIGHT WIRING
• FENDER WIRING
• FENDER WIRING
• FENDER WIRING
• FENDER WIRING
• FRONT CONSOLE WIRING (1/2)
• FRONT CONSOLE WIRING (2/2)
• ACCELERATOR PEDAL SENSOR WIRING
• SIDE CONSOLE WIRING (POWER SHUTTLE) (1/4)
• SIDE CONSOLE WIRING (POWER SHUTTLE) (2/4)
• SIDE CONSOLE WIRING (POWER SHUTTLE) (3/4)
• SIDE CONSOLE WIRING (POWER SHUTTLE) (4/4)
• SIDE CONSOLE WIRING (POWER SHIFT) (1/4)
• SIDE CONSOLE WIRING (POWER SHIFT) (2/4)
• SIDE CONSOLE WIRING (POWER SHIFT) (3/4)
• SIDE CONSOLE WIRING (POWER SHIFT) (4/4)
• AIR CONDITIONING WIRING (CAB)
• DISPLAY WIRING
• ROOF WIRING (1/2)
• ROOF WIRING (2/2)
• WORKLIGHTS WIRING
• ROTATING BEACON WIRING
• ARMREST WIRING
• ARMREST WIRING (INTERNAL)
• CONTROL UNIT - FUSES - RELAYS (1/2)
• CONTROL UNIT - FUSES - RELAYS (2/2)