John Deere 624H - TC62H Operators Manual

John Deere 624H - TC62H Operators Manual
John Deere 624H - TC62H Operators Manual John Deere 624H - TC62H Operators Manual
Brand: John Deere
Product Code: jd131
Availability: In Stock
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Operators Manual / Maintenance Manual

John Deere 624H  Loader
John Deere TC62H  Tool Carrier

248 pages
Language: English

You will receive the downloadlink of the digital manual (pdf) in your email account after your payment


Safety—Safety Features
Safety Features

Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding For Special Uses
Inspect Machine
Stay Clear Of Moving Parts
Avoid High-Pressure Fluids
Beware Of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose Of Waste Properly
Prepare For Emergencies

Safety—Operating Precautions
Use Steps And Handholds Correctly
Start Only From Operator’s Seat
Use And Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling on Public Roads
Inspect and Maintain ROPS
Add And Operate Attachments Safely

Safety—Maintenance Precautions
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely

Safety—Safety Signs
Safety Signs

Operation—Operator’s Station
Deluxe Monitor Panel (Earlier Machines)
Deluxe Monitor Panel Functions (Earlier Machines)
Deluxe Monitor Panel (Later Machines)
Deluxe Monitor Panel Functions (Later Machines)
Console Switches and Accessories (Later Machines—Single Lever Design)
Console Switch and Accessory Functions (Later Machines—Single Design)
Console Switches and Accessories (Later Machines—Two Lever Design) Console Switch and Accessory Functions (Later Machines—Two Lever Design)
Monitor Display Unit
Monitor Display Unit—Accessory Menu Normal Display
Clutch Cut-Off (A 01)
Quick Shift Mode (A 02)
Auto Mode to First (A 03)
Job Timer Mode (A 04)
Stop Watch Mode (A 05)
0.1 Hour Meter Mode (A 06)
Metric Units Mode (A 07)
Monitor Display Unit—User Diagnostics Menu
Service Codes (d 01)
Continuity Check (d 02)
Battery Monitor (d 03)
Engine Sensors (d 04)
Transmission Sensors (d 05)
Hydraulic Sensors (d 06)
Fuel Sensor (d 07)
(d08)-Not Used
Machine I.D. Mode (d 10)
Horn Button
Turn Signals
Air Conditioning Controls
Air Flow Knob
Adjusting Steering Wheel Tilt
Opening and Securing Side Door
Opening Side Window/Secondary Exit
Opening Rear Side Window
Adjusting Seat
Seat Belt

Operation—Operating the Machine
Inspect Machine Daily Before Starting
Check Instruments Before Starting
Starting the Engine
Starting Fluid—If Equipped (Cold Weather Starting Aid)
Battery Using Booster Batteries—24 Volt System
Engine Air Heater—If Equipped
Using Coolant Heater—If Equipped
Cold Weather Warm-Up
Neutral Lock
Shifting the Transmission
Park Brake Switch
Boom and Bucket Control Lever—One Lever Design
Boom and Bucket Control Lever Two Lever Design
Quick Shift Switch
Ride Control Switch—Earlier Machines (If Equipped)
Ride Control—Later Machines (If Equipped)
Secondary Steering—If Equipped
Differential Lock Switch
Boom Height Kickout Adjustment
Return-to-Carry Kickout Adjustment
Return-To-Dig Adjustment (S.N. —574603)
Return-To-Dig Adjustment (S.N. 574603— )
Fork Attachment
Parking the Machine
Loading Machine on a Trailer
Towing Procedure
Lifting the Machine

Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Dieselscan Fuel Analysis
Handling and Storing Diesel Fuel
Alternative And Synthetic Lubricants
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission, Hydraulic System, Park Brake, and Differential Oil
Diesel Engine Coolant

Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals
Check the Monitor Display Unit Regularly
Opening Engine Side Shields and Service Doors
Locking Machine Frame
Boom Lock
Opening Grille Door
Fuel Tank
Check Windshield Washer Fluid Level
Maintenance and Repair Record Keeping System
OILSCAN PLUS, COOLSCAN PLUS, and 3-Way Coolant Test Kit
Service Intervals

Maintenance—As Required
Check Tire Pressure
Tire Pressures
Tighten Wheel Retainer Cap Screws
Check Fire Extinguisher—If Equipped
Clean or Replace Air Cleaner Elements
Check Air Inlet Cover
Inspect Serpentine Belt
Drain Fuel Tank Sediment
Drain and Clean Primary Fuel Filter

Maintenance—Every 10 Hours or Daily
Check Recovery Tank Coolant Level
Clean Air Cleaner Dust Unloader Valve 
Check Engine Oil Level
Check Hydraulic Oil Level
Check Transmission Oil Level

Maintenance—After First 100 Hours
Change Engine Break-In Oil and Replace Filter
Change Transmission Oil
Replace Transmission Oil Filter

Maintenance—Every 100 Hours
Grease Loader Linkage and Cylinder Pivots
Grease Front Steering Cylinder Pivots
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots
Check Cab Fresh Air Filter—If Equipped With Cab
Check Cab Recirculating Air Filter—If Equipped With Cab

Maintenance—Every 250 Hours
Grease Front Driveline Sliding Joint
Check Receiver Dryer Moisture Indicator
Check Radiator Coolant Level
Change Engine Oil and Replace Filter

Maintenance—Every 500 Hours
Lubricate Upper and Lower Drive Line Sliding Joints
Check Air Intake Hoses
Check Battery Electrolyte Level and Terminals
Replace Primary Fuel Filter
Replace Final Fuel Filter
Replace Hydraulic System Return Filter
Grease Rear Oscillating Support Cover
Replace Hydraulic Reservoir Breather Filter
Replace Transmission Oil Filter
Check Park Brake Oil Level
Check Front and Rear Differential Oil Level

Maintenance—Every 1000 Hours
Clean Engine Crankcase Vent Tube
Replace Air Cleaner Dust Unloader Valve
Replace Air Cleaner Elements
Check Coolant
Check Radiator Hoses
Change Transmission Oil
Grease Frame Hinge Pivots
Check Park Brake
Change Park Brake Oil

Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance)

Maintenance—Every 3000 Hours
Change Hydraulic System Oil
Clean Hydraulic System Strainer
Change Front and Rear Differential Oil
Clean Axle Differential Recirculation Screen

Draining the Cooling System
Filling the Cooling System
Replacing Engine Vibration Damper
Adjusting Pilot Controller Tower
Checking Fuel Tank Vent Hose
Bleeding Fuel System
Precautions for Alternator and Regulator
Handling, Checking And Servicing Batteries Carefully
Replacing Batteries
Removing Batteries
Replacing Fuses
Fuse (Blade-Type) Color Codes
Replacing Halogen Bulbs
Engine Speeds
Checking Neutral Start System
Servicing Air Conditioning System
Welding on Machine
External Service Brake Inspection
Checking Brake Accumulators
Checking Ride Control Accumulator—If Equipped
Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Aftercooler, and Service Recommendations For STC Fittings
Do Not Service Control Valves, Cylinders, Pumps or Motors
Hardware Torque Specifications
Keep ROPS Installed Properly
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values

Miscellaneous—Operational Checkout
Operational Checkout
Checking and Clearing Diagnostic Trouble Codes From Monitor
Engine Off Checks
Engine Running Checks

Troubleshooting Procedure
Diagnostic Trouble Codes Quick Reference List
  Transmission System Malfunctions
  Differential And Axle Malfunctions
  Service Brake Malfunctions
  Drive Line Malfunctions
  Park Brake Malfunctions
  Loader Hydraulic System Malfunctions
  Steering Malfunctions
Air Conditioning System
Heater System

Prepare Machine For Storage

Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Transmission Serial Number
Record Hydraulic Pump Serial Number
Record Axle Serial Number

624H/TC62H Specifications
624H High Lift Specifications
Drain and Refill Capacities—624H/TC62H

Miscellaneous—Crime Prevention Tips
Help Prevent Crime
Record Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately