Case 500 Series Diesel Tractor and Engine Six Cylinder Workshop Manual

Case 500 Series Diesel Tractor and Engine Six Cylinder Workshop Manual
Case 500 Series Diesel Tractor and Engine Six Cylinder Workshop Manual Case 500 Series Diesel Tractor and Engine Six Cylinder Workshop Manual
Brand: Case International
Product Code: c40
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Workshop Manual 

Case 500 Series
Diesel Tractors
and Engines
Six Cylinder

468 pages
Language: English

You will receive the downloadlink of the digital manual (pdf) in your email account after your payment
 

Contents:

Profit Through "Qualified Case Diesel Service" 
Requirements for a "Qualified Case Diesel Service Department" 
 Introductory Remarks
 Special Service Tools
 Injector Test Equipment and Service Room
 Field Service Equipment
 Trained Diesel Service Personnel
 Clean Service Shop
 Pre-Delivery Inspection, Delivery Procedure and After Delivery Check-Up
Service and Warranty Policy Between Case Dealers and Official 
American Bosch Diesel Fuel Injection Service Stations
Outline for Performing a Periodic Check-Up on a "500" Series Case Diesel Tractor

Special Service Tools
Introduction
Model "500" Case Diesel Engine Diagnosis and Service Tool Kit
Fuel Injector Test Stand and Lapping Plate
Owatonna Service Tool Set
Special Snap Ring Tools (Purchased Locally)
Valve and Cylinder Head Service Tools
Miscellaneous Shop Service Tools (Purchased Locally)
Special Wrenches (Purchased Through J.I. Case Company or Local Snap-On Tool Company Representatives)
Special Service Tools (Purchased Through J.I. Case Company)
Special Hydraulic Service Tools (Purchased Through J.I. Case Company)

General Specifications
 General Dimensions, Speeds, Weights and Capacities
 General Dimensions
 Travel Speeds
 Tire Pressure Recommendations
 Capacities
 Engine and Transmission Lubricant Recommendations
 Hydraulic Control System Oil Recommendations
General Engine Specifications
 Bore, Stroke, Compression Ratio, Engine Speeds, Etc.
 Cylinder Sleeves
 Pistons and Piston Pins
 Piston Rings
 Connecting Rods
 Crankshaft and Main Bearings
 Camshaft and Main Bushings
 Valve Push Rod Lifters
 Valves
 Valve Guides
 Valve Springs
 Rocker Arm Assembly
 Oil Pump
 Cooling System
 Fuel System
 Starting and Lighting Systems
 Hydraulic Power Steering
Transmission and Differential
 Belt Pulley
 Clutch Shaft and Belt Pulley Shafte
 Sliding Gear Shaft and Differential Gear Shaft
 Rear Axle and Final Drive
 Traction Clutch
 Differential Brakes
 Constant Running Power Take-Off
 Hydraulic Control System
Tightening Specifications

Service Suggestions
Engine Will Not Start or is difficult to start
Smoke From Engine Exhaust
Excessive Fuel Consumption
Excessive Oil Consumption
Contamination in the Crankcase Oil
Engine Will Not Stop When Fuel is Shut Off
Traction Clutch
Generator
Starting Motor
Noise, Knocks and Vibration
 Engine Noise
 Transmission Noise
 Power Take-off Clutch Noise
Difficulty in Shifting
Constant Running Power Take-off
Hydraulic Power Steering
Engine Hour Meter
Oil Leakage
 Engine
 Transmission
 Hydraulic Control Oil
 Hydraulic Power Steering System
 
Servicing The Fuel Filtering System
Fuel Flow Diagram
General Description of Fuel Filtering
Checking Fuel Flow Through Filtering System
Visual Inspection of Fuel System
 Loose Connections 
 Damaged Lines 
 Locating Air Leaks
 Locating Fuel Leaks
Servicing Fuel Lines
 High Pressure Lines
 Suction and Low Pressure Lines
 Fittings for Fuel Connections
Bleeding the Fuel System
Fuel Tank Breather Air Filter
Fuel Tank Screen
Fuel Tank Water Trap
Cleaning the Fuel Tank
Servicing First Stage Filter
 Checking Filter (Engine Operating)
 Fuel Pressure Gauge Reading 
 Checking Filter (Engine Stopped)
 Removing and Cleaning Filter Element
Servicing Second Stage Filter
 Checking Filter (Engine Operating)
 Fuel Pressure Gauge Reading 
 Checking Filter (Engine Stopped)
 Installing a New Filter Element
Servicing Final Fuel Filter and Pressure Relief Valve
 Checking Final Filter
 Installing a New Filter
 Pressure Relief (Overflow) Valve

Fuel Injectors
Description and Operating Principles
Checking Injector Operation on the Engine
Removing and Installing Injector
Nozzle (Injector) Test Stand
Test Stand Installation
Test Oil Recommendations
Preparing Test Stand for Operation
Testing Injector
Setting Injector Opening Pressure
Disassembling, Cleaning, Checking and Reassembling Injector

American Bosch Model PSB Single Plunger Fuel Injection Pump
 General Description and Important Precautions
 Removing, Timing and Replacing Fuel Injection Pump
 Checking the Governor Action
 Adjusting the Governed Engine Speed

Case Powrcel
 General Description
 Servicing Powrcel
 Removing and Installing Powrcel
 Cleaning and Checking Powrcel
 Installing Powrcel Body Locating Pin

Water Pump
Pump Removal
 Removing and Installing Injector
Disassembling the Water Pump
 Inspection and Servicing
 Pump Body Bushing and Fan Shaft
 Water Pump Bushing Sizing Arbor
 Water Pump Seal
 Water Pump Impeller
Reassembling the Water Pump
Installing Water Pump on Engine

Thermostat
 General Description
 Thermostat (Bellows Type)
 Thermostat (Plunger Type)
 Thermostat Removal
 Thermostat Installation

Hobbs Hour Meter

Servicing the Valve System and The Cylinder Heads
General Description of Valve System and Cylinder Head
Service Operations That Can Be Performed Without Removing Cylinder Head From Engine
Service Operations That Require Removal of Cylinder Head from Engine
Hood Removal and Installation
Valve Cover Removal and Installation
Crankcase Breathers
Valve Tappet Clearance Adjustment
Rocker Arm and Decompressor Assembly
Manifolds (Intake, Exhaust and Water)
 Intake and Exhaust Manifolds
 Water Manifold
Cylinder Head Removal and Installation
Servicing the Valves and Valve Seats
 Special Tools Required
 Valve Spring Removal, Inspection and Installation
 Servicing Valve Guides
 Servicing the Valves
 Servicing Valve Seats in Cylinder Head 
  Exhaust Valve Seat Insert
  Intake Valve Seat

Servicing the Assemblies Contained In The Engine Block
Engine Lubricating System 
 Engine Lubricating System Diagram
 Oil Pump and Floating Screen
 Oil Filter
 Removing and Replacing Oil Pan
Front End Removal and Splitting the Tractor
 Front End Removal (As a Complete Unit)
 Splitting the Tractor
Pistons, Connection Rods and Cylinder Sleeves
 Engine Run-In Procedure
 Pistons and Cylinder Sleeves
  Checking Compression Pressure
  Pistons and Connection Rod Removal and Installation
  Cylinder Sleeves
  Piston Rings
  Pistons and Rings
Connecting Rods and Bearing Liners
 Bearing Journal on Crankshaft
 Standard Bearing Liners
 Undersize Bearing Liners
 End Play
 Piston Pin Bushing Removal and Installation
Crankshaft, Main Bearings and Flywheel
 Crankshaft and Main Bearings
 Crankshaft End Play
 Crankshaft Removal 
  Flywheel Removal
  Crankshaft Pulley Removal
  Timing Gear Cover Removal
  Crankshaft and Crankshaft Gear Removal
  Undersize Main Bearing Liners
 Crankshaft Installation
  Installing Crankshaft Gear
  Installing Flywheel
  Installing Ring Gear on Flywheel
  Installing Timing Gear Cover
  Crankshaft Pulley Installation
Camshaft and Push Rod Lifters
 Camshaft Removal and Installation
  Inspecting Camshaft Bushings
  Camshaft Bushing Removal and Installation
  Camshaft Gear Removal and Installation
 Push Rod Lifters
Fuel Injection Pump Drive and Timing Gear Train
 Fuel Injection Pump Drive
 Injection Pump Drive Removal
 Injection Pump Drive Inspection
 Injection Pump Drive Gear Removal and Installation
Timing Gear Train
 Checing Timing Gear Backlash

Re-bushing Front Axle and Radius Rod Assembly
Front Axle Pivot Pin Bushing Replacement
Radius Rod Pivot Pin Bushing Replacement
Steering Spindle Bushing Replacement (500 Diesel Prior to Serial No. 8039585)
Steering Spindle Bearing Replacement (500 Diesel Serial No. 8039585 and after)
Steering Spindle Bearing Replacement (All Model 520 Diesel Tractors)
Steering Spindle Arm Bushing Replacement (500 Diesel Prior to Serial No. 8039585)

Servicing Mechanical Steering Assemblies
Installing Steering Cross Shaft Bushings and Bearings (Model 500 and 520 Diesel Tractors)
Adjusting the Steering Gear

Servicing Power Steering
Hydraulic Power Steering
 General Description
 Power Steering Fluid Temperature
 Servicing Power Steering Cylinder
 Power Steering Control Valve
 Filling Fluid Reservoir
 Bleeding Air From System
 Power Steering Hydraulic Pump
 Pump Drive Belt Tension
 Pump Filter Element
 Pump Pressure Test
 Pump "Flow Valve - Relief Valve" Assembly
 Pump Reservoir
 Overhauling Power Steering Pump
 
Differential Brakes
 Adjusting Brakes
 General Description
 Inspection of Brake Parts
 Reassembly of Brakes
 Removing Brakes
 Servicing Brakes
 Tools Required

Resilient Belt Pulley
 Adjustment of the Cover Plate
 Assembling Pulley 
 Disassembling Belt Pulley
 General Description
 Installing Pulley (Complete with Hub)
 Removing the Belt Pulley (Complete with Hub)
 Tools Needed

Drawbar
 Adjusting Drawbar Roller
 General Description
 Plain Drawbar
 Removing the Drawbar
 Raised Hitch
 Tools Required
 Yoke Type Drawbar

Rear Wheel Weights
 Installing Wheel Weights
 Wheel Weights
 
Servicing the Traction Clutch and Belt Pulley Brake
Clutch Specifications
Reassembling the Traction Clutch on the Tractor
Servicing the Traction Clutch
 Adjusting Collar
 Clutch Cover
 Clutch Facings
 Clutch Facing Plate
 Inspection of Clutch Parts
 Installation of Clutch Facings
 Pressure Plate
 Pins and Fingers
 Sliding Sleeve
 Throwout Collar
Traction Clutch and Belt Pulley Brake
 Adjusting the Traction Clutch for Normal Wear
 Adjustment
 Belt Pulley Brake Adjustment

Transmission Top Cover And Gear Shifter Assmeblies
Removing and Servicing the Gear Shift Lever
 Removal
 Servicing the Gear Shift Lever
 Shift Lever
Servicing the Shifter Assembly 
 Difficulty in Shifting Into Gear
 Inspection of Parts
 Gears Locking Mesh
 Gears Stripping Out of Mesh
 Removing and Reinstalling the Shifter Assemblies
 Shifting Into Two Gears at Once
Transmission Top Cover
 Installation 
 Removing the Transmission Top Cover

Constant Running Power Take-Off
Removal and Disassembly of the Power Take-off Clutch and Stub Shaft as a Unit
Inspection of The Power Take-off Clutch Parts
Assembly and Installation of Power Take-off Clutch and Stub Shaft
Removal of Power Take-off Drive Shaft and Sump Housing as a Unit
Disassembly of the Power Take-off Drive Shaft and the Sump Housing
Assembly of the Power Take-off and Sumo Housing
Installation of the Power Take-off Drive Shaft and Sump Housing
Power Take-off Adjustment
Removal and Disassembly of the Traction Clutch Shaft and the Power Take-off Drive Sleeve and Gear
Assembly and Installation of the Traction Clutch Shaft and Power Take-off Drive Sleeve and Gear
Crankcase Oil Passing Into The Transmission and Transmission Oil Passing Into The Engine

Transmission and Final Drive
General
Transmission Lubrication
Inspection and Adjustment of the Transmission and Final Drive
Sliding Gear Shaft
Inspection of the Sliding Gear Shaft Assembly andIts Component Parts
Removal of the Sliding Gear Shaft
Disassembly of the Sliding Gear Shaft
Reverse Idler Gear
Removal and Disassembly of the Reverse Idler Gear
Installation of the Reverse Idler Gear
First Reduction Shaft (Belt Pulley Shaft)
Inspection of the First Reduction Shaft Assembly and its Component Parts
Removal and Disassembly of the First Reduction Shaft
Reassembly of the First Reduction Shaft
Installation of the Low - Low Gear Combination
Preparing the Tractor for Installation of the Low - Low Gear Combination
Reassembly of the Tractor
Differential Gear Assembly
Inspection of the Differential Gear Assembly
Removal of the Differential Gear Assembly
Installation and Adjustment of the Differential Gear Assembly
Systematic Checks for Isolating Transmission Noise
Rear Axle Assembly
Inspection of the Rear Axle Assembly
Removal and Disassembly of the Rear Axles and Drive Chain Sprockets
Assembly and Installation of the Rear Axle Assembly
Adjusting the Tension of the Final Drive Chains